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Our biggest curved sofa started on a living room floor, as leftover fabric

Our biggest curved sofa started on a living room floor, as leftover fabric

At 450 cm wide and about 200 cm deep, this island sofa is the largest curved piece we have ever made.

And before any material was ordered or built, this beast existed as a sheet of upholstery fabric, cut to 1:1 scale and laid out on the second floor of a landed house in Singapore so that the interior designer who commissioned the sofa, Notion of W, can have a feel of it.

A drawing isn't good enough

A detailed drawing tells our factory how much wood to cut, but it says little about how a curve will look and feel in an actual room. There's also a lot of subjectivity when it comes to a freeform curve. Case in point: In our first draft, our gentle curve was just not curved enough for Notion of W.

The first template didn't pass the mark


Scale is also hard to judge from paper as well.

On paper, everything can seem fine but in real life, sofas can seem too big/ too small. We are also mindful about getting things right from the get-go as a made-to-measure sofa is not returnable.

How the fabric template worked

We almost always cut our furniture templates from our excess upholstery fabric. Fabric is light, rolls up easily and lays flat on the floor. The fabric template also helps our upholsterer plan where each panel will be cut and where the seams will fall.

The process:

  1. We plan and cut a 1:1 scale template on leftover upholstery
  2. Lay it where the sofa will stand and review it on site with the interior designer.
  3. Mark the changes, recut and review again.
  4. Send the approved template to the factory, which builds the frame according to its outline.
  5. Use the same template to plan the cut on the client's chosen upholstery

While reviewing our first draft, the team at Notion of W asked for bigger, more obvious curves so the dip in the middle and the rounded ends would register from across the room.

Custom made as two frames, one slip cover

The sofa was originally discussed as a single 450cm wide frame and we brought up using a crane to get the sofa to our client's home on the second floor. But we decided to split the sofa into two frames instead and carry two elements by hand.

On site we flipped the sofa over, locked the frames together from underneath, turned it upright and fitted a single removable top cover across both. 

Movable backrests

With no wall behind it and a depth of about 200 cm, an island sofa gives someone sitting upright nothing to lean on. 

Our backrests to the rescue! We made them weighted and have anti-slip fabric sewn onto the base, so they stay put when someone leans back. These backrests can be lifted and moved to wherever our clients want to sit, with oversized back cushions at the front for comfort.

Upholstery and colour

The curved sofa's body is upholstered in aquaclean®, a Spanish high performance fabric. The client picked aquaclean®'s Venice, a mini bouclé performance fabric while the back cushions are in aquaclean® Duetto, a collection featuring larger bouclé nubs. 

We put the smaller loop where we expect more traffic on. A tight, short loop is less likely to catch on a watch strap or a handbag than a chunky one. The larger loop goes on the cushions for contrast, where its texture shows from across the room. 

Notion of W helped the client choose an olive green for the sofa to give the curves an edge in a large room. It also forgives stains better than cream/ white and still reads as a neutral, so it sits comfortably with whatever surrounds it.

FAQ

Should I buy an organic-shaped sofa off the shelf or have it custom made?

Off-the-shelf curved sofas come in fixed sizes and fixed curves and drawn for a showroom. Custom lets you set the width, depth and the shape of each curve to your layout. We also plan how your sofa will get delivered, such as splitting the frame for a staircase. 

How do I check if a large curved sofa suits my room before it's made?

Ask for a full-size template and lay the template on the floor where the sofa will stand. Tape on the floor works for regular sofas but not for big curved sofas.

Can a sofa this size go up the stairs without a crane?

Yes, if it is designed in sections and then joined in the room.

Is a backless island sofa comfortable?

It needs something to lean on. Our movable, weighted backrests let you add support where people sit.

Can the cover be cleaned?

Yes. The top cover is one removable piece; follow the care instructions for your chosen fabric.

If you're planning a custom sofa, especially a large or curved one, message us with your floor plan and a few photos of your space. Reference images will also be helpful. We'll tell you what size and shape will work, and whether a full-size template is worth doing before anything gets built. DM us at +65 8750 6522